Online Power Analysis Monitoring System (SV500)
SV500 was developed through intensive field research and AI training, supported by calibration test rigs and real-world pilot deployments across multiple industries. The system is scalable, portable, and available for both fixed installation and handheld diagnostic use — ideal for utilities, oil & gas, water treatment, and manufacturing.
Power failures don’t just stop machines — they stall productivity, inflate costs, and risk critical safety. SV500 is a next-generation AI-powered power quality monitoring and motor diagnostics system that delivers real-time insights into your equipment’s electrical and mechanical health — all without stopping your operations.
Using advanced signal processing and machine learning, SV500 analyses current, voltage, frequency, and power factor trends from your inverters, motors, and pumps. It identifies potential issues such as harmonics, imbalance, overheating, cavitation, and mechanical misalignment — enabling predictive maintenance before failures occur.
What’s Power Quality Analysis?
Power Quality Analysis refers to the continuous monitoring and evaluation of electrical parameters such as voltage stability, frequency fluctuations, harmonics, and energy efficiency. SV500 uses this data to detect disturbances, inefficiencies, and abnormalities across your system — helping you maintain optimal equipment performance and protect against unexpected downtime.
Why Use Power Quality Analysis?
- Avoid costly downtime by identifying faults early
- Extend asset lifespan through condition-based maintenance
- Reduce energy waste with accurate load and flow monitoring
- Prevent equipment damage from harmonics, overload, or unbalance
- Improve operational safety and power reliability
What SV500 Can Do?
- Real-time diagnostics of inverter, motor, and pump performance
- Detect and predict faults using AI & machine learning
- Monitor power quality events (THD, voltage sag/swell, unbalance)
- Analyse rotor/stator health, misalignment, and bearing wear
- Provide efficiency mapping and load profiling for optimal operation
- Visual dashboards for trend analysis, event logging, and system alerts
- Operates with or without sensors (via current/voltage data taps)
Features, Applications & Highlights
| Features | Description |
|---|---|
| 📊 3-phase waveform analysis | 24-bit resolution at 8kHz sampling for high-precision signal capture |
| 🌀 Motor Current Signature Analysis (MCSA) | Detects rotor bar issues, air gap eccentricity, misalignment, etc. |
| 🧰 Electrical Signature Analysis (ESA) | Pump efficiency mapping, cavitation detection, overload warnings |
| ⚙ Real-time Web Dashboard | Visualise health, diagnostics, and alerts via cloud or on-premise |
| 🌐 Communication | RS-485, Wi-Fi, LAN, RSTP-ready networking for secure industrial environments |
Intelligent Online Vibration Condition Monitoring System
The Lightning-Protected IEPE Acceleration Sensor can be used for industrial motors and their driven equipment, such as pumps, fans, gearboxes, and bearing housings.
Advantages
- NdFeB base for easy fixation
- IP67 process, not afraid of harsh environment
- Ultra small size and strong adaptability
- Low power consumption, optional battery powered
- Identify potential equipment failures and minimize downtime
- Maintenance based on equipment status to reduce costs
- Remote condition monitoring to improve personnel safety
System Architecture
Built-In Diagnosis Model
Standard Standalone / Wall-Mounted HMI Panel
Portable Partial Discharge Unit (OP-MU)
Partial Discharge Online Monitoring System (OPM 400)
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Ø Monitoring system to detect PD signal and temperature distribution chart for Mold Transformer, Circuit Breaker, Busduct due to its internal defects Ø Monitoring system to detect PD signal and temperature from HV Cable Head due to its defective insulation Ø Apply UHF & HFCT method to detect PD in real-time and display in PRPS and PRPD Ø Configure HMI and user-friendly based operating software Ø Display real-time wave-pattern at LCD to check the status at the site Ø Inbuilt storing function with 7.0 touch screen |
Cameras Monitoring System – IR , UV , Acoustic
Infrared Rays Thermal Graphic Online Monitoring System (OPM-IR80)
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Portable UV Camera Unit (COROTEX-V200)
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Ø Light and handy Ø Easy to use and convenient Ø Detect the corona stably at a close range (within 20m) Ø Low price compared to other expensive corona cameras Ø Easily determining the abnormality of electronic high-power equipment by displaying maximum amount of corona Ø Function of detecting the corona with beep sound Ø Recording and playing the situation in real time Ø Can be used for a long time with one charge, and Easy battery replacement Ø No degradation of detection performance for using SMI special sensor Ø Easy to repair |
Portable Acoustic Image Camera Unit (SMS-100)
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SMS-100 uses microphone array beam forming technology to acquire sound source distribution data, |
Supply Records
| Project Title | Year |
|---|---|
| 1. Salak Tinggi RWPs Performance and Vibration Test | 2023 |
| 2. Nusajaya Booster Station - Pilot Project for Automated Diagnostic – Vibration Condition Monitoring System by SymphonyAI with Prescriptive Maintenance | 2023 |
| 3. Batu Kitang WTP - Pilot Project for Automated Diagnostic – Vibration Condition Monitoring System by SymphonyAI with Prescriptive Maintenance | 2023 |
| 4. Nusajaya Booster Station - Pilot Project for Automated Diagnostic – Vibration Condition Monitoring System by SymphonyAI with Prescriptive Maintenance | 2023 |
| 5. Sg. Labu TWPs Vibration Diagnostic Test | 2024 |
| 6. Emerging Technology - Pilot Project for AI Machine Learning Power Quality (Voltage and Current) Online Monitoring System with Diagnostic Analytics | 2025 |
| 7. Engineering Consultancy Services for Rehabilitation of Treated Water Pumps, Tunnel Syphon, Reservoir and Other Associated Works at Sg. Langat WTP, Cheras Miles 11 WTP and Sg. Langat Dam – TWPs Vibration Diagnostic Test | 2026 |